Sany intelligent manufacturing quick step

In November 21st, "focus interview" depth focus "31 wisdom"; in November 25th, "news network" also focused on "31 Internet of things platform"". The broadcast of these two heavy programs has aroused great concern in the whole industry.

In the morning of November 30th, the people's Daily published the article "big data in the great value of Sany" published in the second edition, which once again caused great repercussions in the whole society. The core of 31 party media recently launched a "intelligent manufacturing" a series of in-depth reports, not only to the people of the whole country shows 31 fruitful achievements in the field, but also reflects the development of the 31 group to lead the industry, a huge advantage in the new field of "quick step".

When the equipment fails, the service personnel arrive at the scene within 2 hours, finished in 24 hours; the spare parts inventory of the vulnerable parts is reduced by more than 40%, and the spare parts inventory is reduced by more than 300 million yuan per year for the downstream dealers...... These achievements can not be separated from the independent construction of industrial big data platform." He Dongdong, senior vice president of group 31, chief process information officer, said.

Since 2008, Sany began to build "terminal + cloud" industrial big data platform. Independent controller and independent research and development of intelligent devices, special sensor terminal based on low cost to achieve real-time acquisition of pump truck, excavator, road machinery, port machinery and other 132 categories of engineering machinery and equipment of the oil temperature, oil level, position, pressure, temperature, working hours and other 6143 kinds of state information, to achieve the 212549 Taiwan mechanical engineering data access worldwide, has accumulated about 100000000000 of the engineering machinery industry big data.

He Dongdong, industrial big data platform is conducive to the construction of data driven product R & D system, to achieve innovation and development. With 62 meters long arm frame design of remote digital remote control of the concrete pump truck as an example, Sany in small batch trial began on the 110 stage vehicle operator behavior for data collection, with 3 months to collect 36541 data, found a special arm of the final posture of the wireless signal to occlusion the reliability of the remote control 45, finally through the adjustment of control program greatly improves the reliability of remote control operation.

The breakthrough of the high reliability remote control technology makes the 31 concrete pump truck surpass the foreign products. In the rescue of the Fukushima nuclear power plant in Japan, the ultra long distance stable remote control operation is realized outside the radius of 2 kilometers.

Similarly, the use of data based on feedback, Sany continues to improve the concrete pumping control strategy for many years, concrete pumping height refresh the world record, in 2014 the construction of the first high-rise "China Shanghai center" has achieved 620 meters high stable pumping concrete.

Construction machinery failure will directly lead to the construction projects, Sany took the lead in the establishment of enterprise Chinese market control center (ECC), based on the "cloud + terminal" big data platform service personnel location, vehicle ground construction information, parts inventory information centralized management, set up a "world one, 123 lines of cooperation" the service system. When the mechanical failure, service personnel according to the vehicle history started judging fault position of the vehicle using GPS satellite backhaul, choose the service car with a recent fault parts required to arrive at the scene within 2 hours. As a result, Sany has achieved 2 hours of arrival, 24 hours of completion of service commitments, aging far ahead of foreign manufacturers.

Relying on ECC, Sany will expand the same service system to the international market, in the competition with foreign rivals in the formation of unique competitiveness. In the first half of 2015, Sany international sales increased by 25%, accounting for 40.53% of the company's sales revenue.