ZOOMLION process Niansheng - service reassuring
At most, 1 meter 62 tall, plump, smiling, often a person in the office with the electric iron of the circuit board burned smoke belching, or often in a single device quietly twisted screws, and a multimeter neither fast nor slow...... This looks a little humble people, is the 2015 annual ZOOMLION axle company labor model, "Changde labor award winner, equipment maintenance engineer of a professional dedication and innovation, as a service" put to heart "-- history thoughts.
Cheng Niansheng is a equipment maintenance engineer at ZOOMLION Bridge Company. In the eyes of the leaders and colleagues, he is a person who works "to get the heart". At the end of 2011, the ZOOMLION Bridge Company began to build a new construction vehicle bridge workshop to directly supply the engineering bridge for the group. To the end of May 2013, xinchejian entered the equipment installation phase. There are 137 equipment in the 3 line of production, including FMS digital assembly lines imported from Japan, and high end equipment such as vacuum electron beam welding imported from Germany. The equipment is highly automated and the CNC system is complex. The company needs to complete the installation and debug of the production line within 50 days and carry out the normal production of A3C. After receiving the task, he did not speak, but said happily: "have the opportunity to participate in these high-end equipment debugging, only once in a lifetime." He kept in the scene every day, put in a pile of materials to understand digestion, and timely communication with foreign installation and debugger. During the period of high temperature, the temperature in the workshop was sometimes as high as 34 degrees Celsius. Cheng Niansheng consciously ZHANGAO, fighting the heat, do not complain, do not let tired, work diligently to do every detail of equipment installation: connect the control line, the level of equipment, precision testing equipment calibration...... His clothes were wet and dry, dry and wet, and kept on to the post. By the middle of July, the installation, commissioning and acceptance of the equipment were completed on schedule, and the breakthroughs in the production of the construction of the branch bridge were realized.
A heart for the courage to innovate
Cheng Niansheng's "work with his heart" is still in his spirit of being public and creative. It's hard for him to give him a good deal. The DK7740 wire cutting machine, which is bought early in the company, has been seriously aging after years of use, especially the electrical fault is more serious. In August 2015, the blue mold in the processing of new products of No. 2, the sudden failure of the machine, the process Niansheng diagnosis servo control circuit board of a problem. Consulting equipment manufacturers, the machine tool has been shut down, manufacturers can not provide circuit board drawings and data, it is recommended that the company update and transform the entire electrical control system, transformation costs about 50 thousand yuan. More importantly, the mold has been half processed, once the dismantling, due to the positioning error, will cause the die scrap. In order to reduce costs, avoid losses, Niansheng Cheng decided to update the servo control circuit board. Not how to do drawings? He just spent two days of rest time, check the information analysis after hand drawn principle circuit diagram of the circuit board, and hands-on transformation of the original circuit board, although it is illegal, but the effect is very good, with new ideas, saves a transformation no small expense for the company. In recent years, all kinds of devices such as high frequency power boards and interface control boards have been damaged. He persisted in innovative thinking for maintenance, and made full use of his knowledge to solve technical problems in time. Every year he won 2-3 technical cost reductions. The more than 20 equipment that has been repaired by him not only operates normally, but also saves about 300000 yuan.
Focus on the willingness of the team to teach
Maintenance work tests a team's spirit of cooperation. Cheng Niansheng pays great attention to the collaboration with his colleagues, never plays the big engineer's temper, and never fears that others have learned the skill to steal his own fame. He took the lead in work, encountered technical difficulties, he always unreservedly to his income to share with others. In 2015, a few colleagues in the maintenance of a Italy CNC lathe Duplomatic servo tool rack because no drawings, everyone dismantled the tool holder feel helpless. When Cheng Niansheng saw it, he would take the initiative to come up with you to find out the same type of assembly drawings with all of you, and analyze them according to the actual situation, and make a plan for dismantling. Finally, he successfully disassembled the tool holder, replaced the damaged parts and quickly repaired the tool holder and ensured the production in time. At present, under his leadership, the maintenance team has been awarded the title of "excellent team" for two years in a row, and the maintenance skills of the team members have also been promoted.
Take care of children "not to be heart"
"The heart of the man" also has a "no heart" time. As a maintenance engineer, like fire fighters, he has to be ready to "extinguish" the "fire" produced by the equipment failure. In 2015 at the end of the day, temporary work when suddenly received a bridge engineering workshop of CNC equipment repair task. That day, love just at night, go out in the morning when he confessed after work to go home early to primary school son to do dinner. As a result, he forgot about it as soon as he worked overtime, and forgot to call his lover in time. When the night was deep back home, I saw only the child, who forgot to bring the key, and was quietly writing his homework under the street lamp.
See this scene, Cheng Niansheng hurried up the sensible son in the bosom, almost did not hold back his tears, his mouth kept saying: "my father is not good, son, let's go home......" Later, in a chat with the child, the child said that that night he felt like a wanderer, like a child without a parent. This virtuous wife will not let him give the child to make dinner, as long as you at night, the children entrusted to the care of his sister. In his wife's eyes, Cheng has created a child to look after the child. But since this happened, Cheng Niansheng work helping his wife with the housework done harder, there is a time to accompany his son to learn to play. As he said in his "review" to his wife and his son, he has to "love work, love family two!"
