The birthplace of the Xugong loader: an intelligent factory
Now it has entered the age of intelligence, the more intelligent the more advanced it is. Xugong Group is one of the top class construction machinery manufacturers in China and even the world. Its loaders are also one of the top. Now let's learn about the birthplace of Xugong loader: Xugong intelligent factory.
Entering the workshop, the space is big and the workers are few, which makes us feel the powerful strength of Xugong. Few workers can be seen in such a large workshop. Most of the workshops in highly automated and digitalized operation are mostly cutting machines, welding machines, robot hands and so on.
This is the joint workshop of the intelligent manufacturing base of the large tonnage loader of Xugong Group. It has 230 thousand square meters, and it takes 1.5 hours to walk in a full circle. Here, all the production processes, such as material, structure, coating and assembly, can be finished in one air. This is also the largest joint factory in the world engineering machinery industry, the largest large tonnage loader intelligent manufacturing base in China.
So what about the products of an intelligent factory?
The loader is the fist product of Xugong Group, which keeps the industry export first for more than 20 years. The intelligent manufacturing base of the loader is a representative intelligent production base implemented by XCG in recent years.
First, the technology level is high, and the design is based on the commanding heights of the development of the construction machinery industry. It takes the lead in the integration and application of a large number of cross industry process technologies to achieve integrated innovation. For the first time in the world, the production process simulation of "super large scale discrete manufacturing system" is realized.
The two is the high level of management. In the production management, we will make full use of the manufacturing equipment networking management system, which can achieve the functions of processing program transfer and device dynamic monitoring.
The three is the high level of manufacturing, through a lot of intelligent equipment investment, automated logistics, accurate distribution and intelligent management, making manufacturing means to achieve the leading level in the world.
The first automatic unsoldering line in the loader industry
International leading horizontal processing center
The most leading air transport system in the industry
Global leading loader line
Intellectualization is the biggest highlight. The joint workshop has applied a lot of advanced and efficient intelligent manufacturing technology and process equipment in blanking, welding, machining, painting and assembling units. In order to improve the level of intelligent manufacturing, the automation equipment, such as welding robot, spraying robot, cutting robot and so on, has been used in the process of process construction. For example, the configuration of the welding robot is large, built 2 automatic welding line, whether it is the number and scope of the use of configuration is unique in the loader industry, such as the loader bucket the whole welding process all realize unmanned, greatly reduce the labor cost, significantly improve the quality of welding.
Intelligent production not only saves manpower, but also is more precise and efficient than manual labor. At present, Xugong intelligent chemical plant is developing continuously, and its loader is also world-renowned.