Construction machinery industry, "manufacturing" or "intelligent building"
Nowadays, pure manufacturing is no longer enough to meet all kinds of needs of engineering machinery.
For the construction machinery industry, intelligent manufacturing is not limited to manufacturing process, but covers the whole process of market analysis, production management, processing and assembly, sales, maintenance, service and remanufacturing. Product technology, manufacturing technology and management technology of intelligent manufacturing improvement can make the enterprise has the capability of rapid response to market demand, adapt to the global market diverse customer base, collaborative new production mode, remote customization, remote design, on-site production, make the product manufacturing mode, production mode, and enterprise business model etc. many are fundamental changes.
Intelligent manufacturing of engineering machinery industry includes intelligent engineering machinery equipment, intelligent manufacturing process and intelligent service.
"Chinese manufacturing 2025" proposed to focus on the implementation of Intelligent Manufacturing Engineering, according to the Ministry of the definition of intelligent manufacturing, intelligent manufacturing is a new generation of information technology based on throughout all aspects of design, production, management, service and other manufacturing activities, with the depth of information self perception, self decision, intelligence optimization precision control general advanced mode the manufacturing process, since the implementation of functions of the system. With the smart factory as the carrier, the intelligent key manufacturing sectors as the core, the end-to-end data stream based, network support and other features, can effectively shorten the product development cycle, reduce operating costs, improve production efficiency, improve product quality, reduce the energy consumption of resources.
Intelligent manufacturing process refers to the intelligent manufacturing system as the core, to the smart factory as the carrier, through the formation of network manufacturing based on data interoperability features between factories and enterprises, enterprises and the whole product life cycle, to achieve real-time management and optimization of the production process, including the design and Simulation of digital product process design, factory planning the bottom, intelligent equipment, manufacturing unit, automatic production line, manufacturing execution system, logistics automation and management of enterprise management system.
The future intelligent engineering machinery equipment will have four functions, such as monitoring, control, optimization and autonomy. By the sensor and the external data source, intelligent devices can comprehensive monitoring the running state of the equipment and the external environment, and issued a warning to the user or related parties when necessary; control can remote control of devices through commands and equipment or equipment in the built-in algorithm; optimization of real-time data or historical record analysis, implantation the algorithm, in order to improve the working efficiency of the equipment; autonomy is based on detection, control and optimization function, realize the automation of hitherto unknown.
Intelligent engineering machinery and equipment by physical components, intelligent components and connecting components, including intelligent components by sensor, microprocessor, data storage device, control device and software and built-in operation and user interface of components connected by the interface, wired or wireless connection protocol. The intelligentization of engineering machinery and equipment enables information to be connected between devices, operation systems, manufacturers and users, and let some values and functions be separated from the device itself.
Intelligent service runs through data collection device and uploads to the enterprise data center. The system software monitors and controls the device online in real time, and carries out scientific equipment maintenance early through data analysis.
The need to proceed from the following direction of the construction machinery industry to build intelligent manufacturing system: through the establishment of digital business model for digital business, establish the corresponding information system according to the corresponding business rules, to provide basic data platform for intelligent manufacturing; application of networking technology to achieve automatic recognition and communication of equipment and materials, the establishment of business logic mechanism based on the business requirements; network and Fieldbus equipment based on Internet to realize data communication and collection management system and equipment; real-time industrial data acquisition data are transmitted to the business system, business system data analysis and disposal.
From the perspective of current applications, networking applications in the domestic construction machinery industry is mainly based on GPS equipment for remote location, the engineering machinery product data acquisition and information processing, and data exchange with the enterprise information system, combined with large data analysis, finally achieve auxiliary debugging, automation control, safety management of assets to improve the service efficiency, customer service, marketing, customer service decision support training self management awareness.
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